Grandpa’s 504: hydraulic clutch cylinder

Surprisingly the master cylinder for the clutch was in very good condition, not scraped nor corroded and the seals looked fine. The piston came out with a light tap.

However in the slave things were quite different. Using lots of penetrating oil and a vise as a makeshift press I was able to move the piston but it refused to come out completely on its own.

So I decided to pump it out using old engine oil and the working master cylinder. I clamped it to the drill press and slowly filled it with 15W40.

Getting rid of all the air bubbles took a longer time than I expected.

Peugeot 504 hydraulic clutch: pumping master cylinder with engine oil

Finally, the slave piston was released. The seal was ok-ish but both the piston and the inner walls had pitting and scratches.

I hung everything upside down and loosened the purging screws to collect the oil. I thought it was a lot more than this but it’s about a small coffee cup.

Peugeot 504 hydraulic clutch: all the oil in the system

One comment on “Grandpa’s 504: hydraulic clutch cylinder

  1. […] before taking apart the clutch cylinders I knew I needed (and wanted) to change them for new parts. And today they arrived from the mail. […]

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